Diary of another engine rebuild

1933 Rolls-Royce 20/25: engine # E8L

Part Two - preparing for the rebuild

 

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Date - 2006 Job
Hours

Click for pictures

5th January

Apparently a month off? Much time spent locating, ordering and chasing parts. The crankshaft and block came back from the machine shop just before Christmas.

Removed the con rods from the crankshaft and started cleaning parts.

2
Click for 9 x images - 446kb
6th January

Finished cleaning the conrods, removed the remaining piston rings and cleaned the latter.

Received the crankshaft damper from the grinders.  Spent time checking this over.

2.5
Click for 3 x images - 140kb
13th January Time spent preparing the crankshaft for re-assembly.
2.5
Click for 2 x images - 100kb
14th January Cut and twisted 13 x 1/16" split cotter pins in readiness to replace the sludge traps.  Fitted numbers 1,2 & 7 main bearing traps.  Spent time inspecting sundry parts.
2
15th January Replaced the remaining sludge traps.
1.5
Click for 3 x images - 116kb
16th January Leak-tested crankshaft.  Removed casting flashes from cylinder block and cleaned machining swarf.  Measured all piston ring gaps.
4.5
Click for 7 x images - 317kb
19th January

A slight diversion.

With the engine and gearbox out of the car it would seem to be a good time to get the paintwork and interior back up to scratch.  It has been decided to strip the interior ready for a repaint.

Removed the front bumper, head lamps, front stone guards and indicators.

4.5
Click for 4 x images - 208kb
20th January Removed the door cards, wood cappings, dash top and windscreen.
1.5
22nd January Removed the front and rear seats and interior trim panels.  Extracted all of the trim tacks from the hood, removed the dumb irons and lifted off.
4
23rd January Removed the rear lights, indicators, bumpers, rear stone guards and remaining interior trim seals.
2.5
24th January Preparations made to fit flywheel to crankshaft.
0.5
Click for 6 x images - 212kb
25th January Flywheel fitted to crankshaft.
1
Click for 4 x images - 192kb
26th January Started to clean the crankcase in preparation for engine re-assembly.
2.5
Click for 2 images - 96kb
28th January Catching up with the photographs.
-
Click for 9 x images - 444kb
1st February Cylinder block - cleaned, prepared and applied the final coat of paint.
1.5
2nd February Cylinder head - cleaned, prepared and applied the final coat of paint.
2
Click for 3 x images - 164kb
3rd February Dismantled the engine sub frame.
1
Click for 3 x images - 160kb
5th February Degreased and stripped paint off the engine side plates and sub frame.  Started cleaning out the cavities above the cam bearing housings.
2.5
6th February RR&B Garages collected the stripped car.
-
Click for 3 x images - 152kb
8th February Finished cleaning out the cavities. Sealed the oil gallery plugs.  Removed the rear cam bearing.
3
Click for 5 x images - 232kb
11th February Did final clean-up on cam bearings. Measured cam journals and bearing diameters.
4.5
Click for 6 x images - 282kb
   
Total hours to date  
107.5

 

 

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